Yamaha V Star 650 Service Manual Custom
A Mid-Displacement Classic Cruiser by, on September 27, 2017, 10:33 650 Custom brings a nostalgic panache to the market that is hard to beat if you’re into the classic American look. A 40 cubic-inch V-twin powers the V-Star with 37.6 pounds o’ grunt on tap and a configuration that accentuates the vibe that the designers were going for. The factory goes for broke with laced wheels and a faux-rigid frame to go with a truly antiquated rear drum brake. There are plenty of these rides out there with the hardtail-look, so let’s take a gander at little mid-size cruiser. Continue reading for my review of the Yamaha V-Star 650 Custom.
Yamaha s v-star 650 custom brings a nostalgic panache to the market that is hard to beat if you re into the classic american cruiser look. View Yamaha Owner's Manuals Online. The Yamaha Owner's Manual Section offers the ability to view Owner's Manuals for many past. Yamaha Extended Service; Shop.
All fairly sleek and clean with that unmistakable frame geometry that screams “rigid.” So far, the 650 hasn’t been brought forward into MY17, and that’s a shame since American heavyweight just shifted the landscape of the domestic market by dropping the and focusing instead on its range. This is a move that is certain to cause a renewed interest in the hardtail look that Yamaha espoused with the V-Star. There’s no delicate way around it, so I’ll just go ahead and say it out loud; the V-Star looks an awful lot like the Harley Softail, and if imitation is truly the sincerest form of flattery then Harley ought to be flattered half to death. And, why not? It’s a popular look that ties directly into models from the ’50s and a multitude of custom projects since then. The blackout treatment on the fork sliders and headlight can reinforce the custom connection, and I’m proud to see laced wheels with blackout rims for a real old-school look to go with the dated frame geometry. A chrome instrument panel rides on the tank that, unfortunately, is of the old flange variety, and I don’t mean “old” in any sort of positive way.
It doesn’t enhance the dated look of the bike, but instead just seems to have an overall cheapening effect. Sorry guys, but it’s true. The tank gives way to a deep-scoop saddle that cups and supports the rider quite nicely, but the low-profile pillion area leaves me with the impression that passengers are less than completely welcome. A bobbed rear fender makes another custom connection with blackout struts, and it leaves an unimpeded view of the triangular swingarm that makes the whole illusion work. All fairly sleek and clean with that unmistakable frame geometry that screams “rigid.” Chassis. A central pivot shaft and hidden shock gives the 650 Custom a modern ride that belies its dated looks. Tubular-steel members make up the double-downtube/double-cradle chassis that mimics the lines of the old hardtails.
The fall of the upper lines seem to meet the plane of the lower rails at the rear axle, but that’s an optical trick, there’s a central pivot shaft and hidden shock that gives the Custom a modern ride that belies its dated looks. Blackout triple clamps hold the 41 mm front forks out at 35 degrees of rake and a 5.7-inch trail on a 63.4-inch wheelbase for a ride that’s stable in the straights if not entirely eager in the corners. Oh well, that’s the price you pay for a cool kicked-out front end, and this bike is nothing if not all about the look, so some of that is to be expected. Another such compromise can be found at the rear suspension in the 3.4 inches of suspension travel that makes possible the low 27.4-inch seat height. That’s plenty low for most and is very confidence-inspiring when you’re stopped at a light or Fred Flintstoning the thing around a parking lot, but this too comes with a trade off. Forward controls can be a little intimidating, and shorter riders may never be completely comfortable at highway speeds as the wind pressure tries to push your feet back and off the pegs. A 298 mm disc and hydraulic anchor slows the front wheel, but sticks to its guns (still) with a 200 mm drum and mechanically-actuated brake out back.
Sure, it’s classic looking, but there’s a reason disc brakes replaced the old drums. Know what I mean?
The V-Star 650 Custom isn't exactly what you would call a stoplight burner. However, it is manageable power with a predictable delivery; just right as an entry-level ride for someone looking to get into a cruiser. Yamaha’s choice of engine was just right.
I’ve seen some half-hearted attempts to make an American-looking bike that were ultimately doomed by a ridiculous parallel-twin or something equally out of place. Although the geometry is a bit wide at 70 degrees, the V-twin look is driven home by polished cooling-fin edges on the blacked-out engine, and it does add to the overall panache quite a bit. The mill remains carbureted and air-cooled for simplified maintenance and lighter weight.
An 81 mm bore and 63 mm stroke gives the plant a decidedly oversquare layout and a mild 9-to-1 compression ratio with an overall displacement of 649 cc. Power output is something around 37 pound-feet of torque at three grand, depending on whose dyno you ask, so at just over 500-pounds wet, the V-Star isn’t exactly what you would call a stoplight burner.
However, it is manageable power with a predictable delivery; just right as an entry-level ride for someone looking to get into larger cruisers at some point in the foreseeable future. Frame construction is similar if one ignores the rear ends, and the Phantom's steering numbers of 34-degrees and 6.3-inches of trail fall very close to those of the V-Star. There are a handful of potential rivals for the V-Star 650 but it’s been a while since I’ve shown the some love, and since the Dyna line that clearly influenced the Shadow’s design is no longer in production, I figured why not. The Phantom variant comes with liberal blackout treatment from front to rear that snuffs out almost all the chrome, but it cuts the same sort of figure in profile with a tank-mount instrument console and deep-scoop saddle. Not quite bobbed, the Shadow’s rear fender runs with a clipped appearance that steers the rear end into custom country. Front fork skirts give the 41 mm stems on the a definite beefiness that the V-Star lacks, but comes with the same level of adjustability, which is to say none. The V-Star doesn’t go for the faux-rigid Softail look, but carries a standard, yoke-style swingarm and external, coil-over springs to articulate for the rear wheel.
Frame construction is similar if one ignores the rear ends, and the Phantom’s steering numbers of 34-degrees and 6.3-inches of trail fall very close to those of the Yammy. The Phantom’s engine geometry is closer to the American standard (45-degrees) at 52-degrees, and packs in a few extra cubes with a total of 745 cc.
That size difference gives the Red Riders a leg up with 47.9 pound-feet of torque versus 37 pounds o’ twist from the V-Star. Naturally, that power boost brings with it a concurrent price tag boost that drives the Phantom up to $7,699; almost another grand more than the V-Star.
He Said “I hope Yamaha is just taking a hiatus from the U.S. Market due to tariffs or some temporary situation, because the shift to Softails as H-D’s only Big-Twin cruisers will surely bring newfound attention to all of the similarly-shaped rides. If nothing else, the V-Star can make a dandy trainer. Wink, nudge.” She Said My wife and fellow motorcycle writer, says, 'The trend to go smaller in engine size would make the V-Star 650 a viable option for someone looking for a nice cruiser that isn’t intimidating and won’t get you into too much trouble.
I can tap my own knowledge to tell you that it has quite enough oomph for two-up riding, but if you’re quite tall ( so not my problem), you might feel a bit cramped.'
. OWNER’S MANUAL XVS650P(C) XVS650AP(C) LIT-11626-15-15 5FB-28199-11. EAU00002 Congratulations on your purchase of the Yamaha XVS650(C)/XVS650A(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts- manship and reliability that have made Yamaha a leader in these fields. ● Yamaha continually seeks advancements in product design and quality.
Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 XVS650P(C)/XVS650AP(C) OWNER’S MANUAL © 2001 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
Is expressly prohibited. TABLE OF CONTENTS EAU00009 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX. SAFETY INFORMATION Safe riding.1-1 Protective apparel.1-3 Modifications.1-3 Loading and accessories.1-3 Gasoline and exhaust gas.1-5 Location of important labels. S AFETY INFORMATION EAU03633 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE- PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE- FORE RIDING THIS MOTORCYCLE.
SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. Passengers should also observe the precautions mentioned above.
Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use. Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select- ing and installing any accessories. SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes.
Yamaha V-star 650 Custom Service Manual
If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedes- trians or children are not likely to touch these hot areas. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle. Volvo v70 2015 service manual. SAFETY INFORMATION 3 XVS650A 3 XVS650. SAFETY INFORMATION 6 California only.
DESCRIPTION Left view (XVS650).2-1 Right view (XVS650).2-2 Left view (XVS650A).2-3 Right view (XVS650A). 2-4 Controls and instruments (XVS650/XVS650A).2-5.
D ESCRIPTION EAU00026 Left view (XVS650) 1. Shift pedal (page 3-4) 5. Helmet holder (page 3-12) 2. Fuel cock (page 3-8) 6. Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-9) 7.
Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring preload adjusting ring (page 3-14). DESCRIPTION Right view (XVS650) 8. Engine oil filter element (page 6-11) 11. Main switch/steering lock (page 3-1) 9. Battery (page 6-31) 12. Air filter element (page 6-15) 10.
Fuses (page 6-33) 13. Brake pedal (page 3-5).
DESCRIPTION Left view (XVS650A) 1. Shift pedal (page 3-4) 5. Helmet holder (page 3-12) 2. Fuel cock (page 3-8) 6.
Storage compartment (page 3-13) 3. Starter (choke) knob (page 3-9) 7. Owner’s tool kit (page 6-1) 4. Shock absorber assembly spring preload adjusting ring (page 3-14). DESCRIPTION Right view (XVS650A) 8. Engine oil filter element (page 6-11) 11. Main switch/steering lock (page 3-1) 9.
Battery (page 6-31) 12. Air filter element (page 6-15) 10. Fuses (page 6-33) 13. Brake pedal (page 3-5). DESCRIPTION Controls and instruments (XVS650/XVS650A) 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3.
Speedometer unit (page 3-2) 4. Fuel tank cap (page 3-6) 5. Right handlebar switches (page 3-3) 6.
Throttle grip (page 6-17) 7. Brake lever (page 3-5). INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock.3-1 Indicator and warning lights. 3-2 Speedometer unit.3-2 Handlebar switches.3-3 Clutch lever.3-4 Shift pedal (XVS650).3-4 Shift pedal (XVS650A).
3-4 Brake lever.3-5 Brake pedal. I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1.
EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”. When this oc- 1. High beam indicator light “ ” 1. Tripmeter reset knob curs, have a Yamaha dealer check the 2.
Turn signal indicator light “ ” 2. Speedometer self-diagnosis system.
INSTRUMENT AND CONTROL FUNCTIONS Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the motor- cycle has traveled both about 150 m (490 ft) and for approximately 15 sec- onds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has re- turned to the center position. INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 1. Clutch lever 1. Shift pedal 1.
Shift pedal EAU00152 EAU00157 EAU01215 Clutch lever Shift pedal (XVS650) Shift pedal (XVS650A) The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip. INSTRUMENT AND CONTROL FUNCTIONS XVS650 XVS650A 1. Brake lever 1. Brake pedal 1. Brake pedal EAU00158 EAU00162 Brake lever Brake pedal The brake lever is located at the right The brake pedal is on the right side of handlebar grip. To apply the front the motorcycle.
INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock.
In addition, the key cannot be removed if the cap is not properly installed and locked. INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a pump octane number with a clean, dry, soft cloth, since (R+M)/2 of 86 or higher, or a research fuel may deteriorate painted surfac- octane number of 91 or higher. INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 1. Arrow mark positioned over “OFF” 1. Arrow mark positioned over “ON” 1.
Arrow mark positioned over “RES” EAU02969 Fuel cock This indicates reserve. With the fuel With the fuel cock lever in this position, The fuel cock supplies fuel from the fuel flows to the carburetors. INSTRUMENT AND CONTROL FUNCTIONS ECA00038 XVS650 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning. If this occurs, turn off the starter (choke). INSTRUMENT AND CONTROL FUNCTIONS NOTE: XVS650 XVS650 Make sure that the seats are properly secured before riding. Bolt (× 2) 1.
Seat holder 2. Seat holder 2. Projection 3. Projection Rider seat To install the passenger seat To remove the rider seat Insert the projection on the front of the 1. INSTRUMENT AND CONTROL FUNCTIONS XVS650A XVS650A XVS650A 1. Seat holder (× 2) 1. Projection (× 2) EAU04188 Rider seat Seats (XVS650A) To install the passenger seat To remove the rider seat Insert the projections on the front of the 1.
INSTRUMENT AND CONTROL FUNCTIONS XVS650A 1. Seat holder 1. Helmet holder 2. Projection 2.
To install the rider seat EAU00260 Helmet holder 1. Insert the projection on the front of To open the helmet holder, insert the the rider seat into the holder as key into the lock, and then turn the key shown, place the seat in the origi- as shown.
INSTRUMENT AND CONTROL FUNCTIONS 1. Storage compartment cover 1. Storage compartment 2. Storage compartment lock cover 2. Storage compartment cover To open the storage compartment 3. Storage compartment lock To close the storage compartment 1. Slide the lock cover open, insert EAU01869 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU00299 NOTE: Adjusting the shock absorber ● Align the appropriate notch in the assembly adjusting ring with the position in- This shock absorber assembly is dicator on the shock absorber. Equipped with a spring preload adjust- ●. ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. ● Always have a Yamaha dealer service the shock absorber.
It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. Dealer repair it if it does not function Periodically check the operation of the properly. Push the start switch. Does the engine start? The neutral switch may be defective.
The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. Keep the clutch lever pulled. PRE-OPERATION CHECKS Pre-operation check list.4-1.
Check vehicle for oil leakage. Final gear oil. Check vehicle for oil leakage. 6-14. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play. Front brake. Adjust if necessary. 6-22, 6-25–6-26. Check operation of ignition circuit cut-off system. Sidestand switch 3-15. If system is defective, have Yamaha dealer check vehicle.
NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time.
OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine.5-1 Starting a warm engine.5-3 Shifting.5-3 Engine break-in. 5-5 Parking.5-6. Consult a Yamaha dealer re- blocked and performance will ● The transmission is in the neutral garding any control or function suffer. If the engine trouble warning light comes on or flashes after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system.
Turn the fuel cock lever to “ON”. Turn the starter (choke) on and 6. OPERATION AND IMPORTANT RIDING POINTS EAU01258 NOTE: XVS650 Starting a warm engine The engine is warm when it responds Follow the same procedure as for start- normally to the throttle with the starter ing a cold engine with the exception (choke) turned off. OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 XVS650A To start out and accelerate CAUTION: 1. Pull the clutch lever to disengage ● Even with the transmission in the clutch.
The neutral position, do not 2. Shift the transmission into first coast for long periods of time gear.
OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02974 EAU01128 To decelerate Recommended shift points Engine break-in 1. Apply both the front and the rear The recommended shift points during There is never a more important period brakes to slow the motorcycle. Acceleration and deceleration are in the life of your engine than the period 2.
1,000 mi (1,600 km) and beyond The vehicle can now be operated normally. EC000049 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance.6-1 Checking the brake fluid level.6-26 Owner’s tool kit.6-1 Changing the brake fluid.6-27 Periodic maintenance chart for the emission Checking and lubricating the cables.6-27 control system.6-3 Checking and lubricating the throttle General maintenance and lubrication chart.6-4 grip and cable.
RELATED TO EMISSIONS CON- ence required for a particular job, have cycle maintenance work, have a TROL ARE GROUPED SEPARATE- a Yamaha dealer perform it for you. Yamaha dealer do it for you. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT.
PERIODIC MAINTENANCE AND MINOR REPAIR EW000062 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. Adjust cable free play. Evaporative emission control.
Check control system for damage. √ √ system (For. Replace if necessary. California only). Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4,000 mi 8,000 mi 12,000 mi 16,000 mi 20,000 mi ITEM ROUTINE (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) 1 month 6 months 12 months 18 months 24 months 30 months. Apply chain lube lightly. #1 shift pedal shaft. Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. #1 Yamaha chain and cable lube or SAE10W30 motor oil #2 Molybdenum disulfide grease #3 Lithium-soap-based grease (all-purpose grease) #4 SAE80 API “GL-4”. PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1. Panel B EAU01122 Removing and installing panels The panels shown above need to be removed to perform some of the main- tenance jobs described in this chapter.
Refer to this section each time a panel needs to be removed and installed. PERIODIC MAINTENANCE AND MINOR REPAIR XVS650 XVS650A 1.
Bolt (× 4) 1. Bolt (× 4) 1. Bolt EAU01573 EAU00491 Panel A Panel B To remove the panel To remove the panel Remove the bolts, and then take the Remove the bolt, and then pull the pan- panel off. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Spark plug cap 1. Spark plug wrench To install the panel EAU03329 2. Remove the spark plug as shown, Checking the spark plugs Place the panel in the original position, with the spark plug wrench includ- The spark plugs are important engine and then install the bolt.
Do not attempt to diagnose such problems yourself. Instead, have a NOTE: Yamaha dealer check the motorcycle. If a torque wrench is not available when 3. Check each spark plug for elec- installing a spark plug, a good estimate trode erosion and excessive car- of the correct torque is 1/4–1/2 turn. PERIODIC MAINTENANCE AND MINOR REPAIR EAU03835.
Left side Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart. PERIODIC MAINTENANCE AND MINOR REPAIR Right side 1.
Engine oil drain bolt 1. Oil filter element outer cover 1. Oil filter element inner cover 2. Bolt (× 3) 2.
Bolt (× 5) To change the engine oil (with or NOTE: without oil filter element replace- Skip steps 4–7 if the oil filter element is. PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the EC000072. CAUTION: recommended oil, and then install ● In order to prevent clutch slip- and tighten the oil filler cap. Page (since the engine oil also lubricates the clutch), do not Recommended engine oil: mix any chemical additives with See page 8-1. The final gear case must be checked case. For oil leakage before each ride.
If any NOTE: leakage is found, have a Yamaha deal- The oil level should be at the brim of er check and repair the motorcycle. In the filler hole. PERIODIC MAINTENANCE AND MINOR REPAIR 4. Add the recommended final gear oil to the brim of the filler hole. Recommended final gear oil: Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90 Oil quantity: 0.19 L (0.17 Imp qt, 0.20 US qt) 1.
Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- 1. Air filter element holder 1. Match marks rience. Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be a. Throttle cable free play checked and, if necessary, adjusted before each ride.
33 psi 33 psi accessories (cowling, saddlebags, tact a Yamaha dealer immediately and 225 kPa 250 kPa 90 kg (198 lb)– etc. If approved for this model) does 2.25 kgf/cm. If any dam- ing the tires, should be left to a Manufacturer Size Model age is found, have a Yamaha Yamaha dealer, who has the Bridgestone 130/90-16 M/C 67S G703 dealer replace the wheel. Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other com- panies, Yamaha cannot be held lia- 6-20.
PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. Clutch lever free play adjusting nut 2. Clutch lever free play adjusting bolt 2. Clutch lever free play 3. If the specified clutch lever free EAU00694. play could be obtained as de- Adjusting the clutch lever free.
Locknut system. If there is air in the hy- 2. Brake lever free play adjusting bolt EAU00696 draulic system, have a Yamaha Adjusting the brake lever free 1. Loosen the locknut at the brake le- dealer bleed the system before play ver. 108 mm (4.25 in) XVS650A above WARNING the top of the footrest as shown. Periodi- lower the brake pedal, turn the ad- It is advisable to have a Yamaha justing bolt in direction b. Cally check the brake pedal position and, dealer make these adjustments.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake pedal free play adjusting nut 1. Rear brake light switch 2. Rear brake light switch adjusting nut Brake pedal free play EAU00713 The brake pedal free play should mea- Adjusting the rear brake light sure 20–30 mm (0.79–1.18 in) at the switch brake pedal end.
If a brake shoe has worn to the indicator grooves have almost disap- point that the wear indicator reaches peared, have a Yamaha dealer replace the wear limit line, have a Yamaha the brake pads as a set. Dealer replace the brake shoes as a set. However, if the ● Use only the recommended quali- brake fluid level goes down sud- ty brake fluid, otherwise the rubber denly, have a Yamaha dealer seals may deteriorate, causing check the cause. Leakage and poor braking perfor- mance.
Checking and lubricating the Checking and lubricating the cables throttle grip and cable Have a Yamaha dealer change the brake fluid at the intervals specified in The operation of all control cables and The operation of the throttle grip should. PERIODIC MAINTENANCE AND MINOR REPAIR EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu. EW000113 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it.
If any free Securely support the motorcycle so position. Play can be felt, have a Yamaha that there is no danger of it falling 2. While applying the front brake, dealer check or repair the steer- over. EYES: Flush with water for hub or if the wheel does not turn sealed-type (MF) battery, which does 15 minutes and seek prompt smoothly, have a Yamaha dealer not require any maintenance. There is medical attention. Check the wheel bearings.
PERIODIC MAINTENANCE AND MINOR REPAIR To charge the battery EC000102 CAUTION: Have a Yamaha dealer charge the bat- ● Always keep battery tery as soon as possible if it seems to have discharged. Keep in mind that the charged. Storing a discharged. Spare main fuse 3. Headlight fuse 4. If the fuse immediately blows 4.
Carburetor heater fuse EAU04190. again, have a Yamaha dealer 5.
Spare fuse (× 2) Replacing the fuses check the electrical system. The main fuse and the fuse box, which. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover EAU04189 3.
Unhook the headlight bulb holder, Replacing the headlight bulb 2. Disconnect the headlight coupler, and then remove the defective This motorcycle is equipped with a and then remove the bulb cover.
Install the headlight unit by install- 1. Remove the lens by removing the ing the screws. Have a Yamaha dealer adjust the 2. Remove the defective bulb by headlight beam if necessary. Pushing it in and turning it counter- clockwise.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU01579 To service the rear wheel XVS650A Supporting the motorcycle Raise the rear wheel off the ground by Since this model is not equipped with a using a motorcycle stand or, if a motor- centerstand, follow these precautions cycle stand is not available, by placing when removing the front and rear a jack either under each side of the. Lift the wheel up between the fork 4.
Yamaha V Star 650 Custom Owners Manual
Lift the front wheel off the ground ● It is advisable to have a Yamaha legs. According to the procedure on dealer service the wheel. WARNING Front wheel axle pinch bolt: from the brake shoe plate by re- ● It is advisable to have a Yamaha 20 Nm (2.0 mkgf, 14 ftlb) moving the bolt. Dealer service the wheel.
Loosen the brake torque rod bolt 8. PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play adjusting nut onto the brake rod. Install the brake torque rod bolt at the brake shoe plate, and then tighten both bolts to the specified torque.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery.
Battery The engine turns over The battery is good. MOTORCYCLE CARE AND STORAGE Care.7-1 Storage.7-4. M OTORCYCLE CARE AND STORAGE EAU03412 Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- ● cooled down. Avoid using strong acidic wheel nology, it also makes it more vulnera- cleaners, especially on spoked. MOTORCYCLE CARE AND STORAGE ● ● Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts.
Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in. NOTE: including chrome- and nickel-plat- Consult a Yamaha dealer for advice on ed, surfaces. What products to use. Use spray oil as a universal clean- er to remove any remaining dirt.
Touch up minor paint damage caused by stones, etc. MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps and Before storing your motorcycle for spark plugs. Several months: b. Pour a teaspoonful of engine oil Short-term 1. Follow all the instructions in the into each spark plug bore.
Always store your motorcycle in a cool, “Care”. MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and NOTE: Make any necessary repairs before the pivoting points of all levers and storing the motorcycle. Pedals as well as of the sidestand/ centerstand.
Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. SPECIFICATIONS Specifications.8-1. S PECIFICATIONS EAU01038 Specifications CS-01E Model XVS650(C)/XVS650A(C) Engine Dimensions Engine type Air-cooled 4-stroke, SOHC XVS650(C) Cylinder arrangement V type 2-cylinder Overall length 2,295 mm (90.4 in) Displacement 649 cm Overall width 880 mm (34.6 in) Bore × stroke 81 × 63 mm (3.19 × 2.48 in) Overall height 1,070 mm (42.1 in) Compression ratio. SPECIFICATIONS Spark plug CAUTION: Manufacturer/model NGK / DPR7EA-9 or Be sure to use motor oils that do not contain anti-friction DENSO / X22EPR-U9 modifiers. Passenger motor oils (often labeled 0.8– 0.9 mm (0.03–0.04 in) “ENERGY CONSERVING II”) contain anti-friction additives which will cause clutch and/or starter clutch slippage, result- Clutch type Wet, multiple-disc. SPECIFICATIONS Tires XVS650A(C) XVS650(C) Front Front Type Tube tire Type Tube tire Size 130/90-16 M/C 67S Size 100/90-19 M/C 57S Manufacturer/model Bridgestone / G703 Manufacturer/model Bridgestone / L309 Dunlop / D404F Dunlop / F24 Rear Rear Type Tube tire Type Tube tire Size 170/80-15 M/C 77S. SPECIFICATIONS Wheels Suspension XVS650(C) Front Telescopic fork Front Rear Swingarm (monocross) Type Spoke wheel Spring/shock absorber 19 M/C × MT2.50 Size Front Coil spring / oil damper Rear Rear Coil spring / gas-oil damper Type Spoke wheel Wheel travel 15 M/C × MT3.50 Size XVS650(C) XVS650A(C).
SPECIFICATIONS Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 8/27 W × 1 Tail/brake light Front turn signal/ 12 V, 27/8 W × 2 position light 12 V, 27 W × 2 Rear turn signal light 12 V, 1.7 W ×. Key identification number.9-1 Vehicle identification number. 9-1 Model label.9-2 Reporting safety defects.9-3 Motorcycle noise regulation.
9-4 Maintenance record.9-5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY.9-7 YAMAHA EXTENDED SERVICE (Y.E.S.). Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. Key identification number 1. (See page 3-9 XVS650 or 3-11 XVS650A for rider seat removal and installation proce- dures.) Record the information on this label in the space provided. This infor- mation will be needed when ordering spare parts from a Yamaha dealer. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months. CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY. CONSUMER INFORMATION. CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.).
CONSUMER INFORMATION 9-10. I NDEX 1 0 - Accessories and replacement parts.6-20 Engine break-in.5-5 Main switch/steering lock.3-1 Air filter element, cleaning.6-15 Engine oil and oil filter element.6-11 Maintenance and lubrication, periodic.6-4 Engine stop switch.3-3 Maintenance, emission control system.6-3 Engine trouble warning light. INDEX Shift pedal (XVS650). 3-4 Shift pedal (XVS650A).3-4 Valve clearance, adjusting.6-17 Shock absorber assembly, adjusting.3-14 Vehicle identification number.9-1 Sidestand.3-15 Sidestand, checking and lubricating.6-29 Warranty, extended.
9-9 Spark plugs, checking.6-9 Warranty limited. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 5 - 3.0 × 1 CR.